Picking
Pick items for order fulfillment
2 min read
Picking Operations
Picking is the process of retrieving items from storage locations to fulfill orders.
Picking Methods
Single Order Picking:- One order at a time
- Best for large orders
- Simple, minimal errors
- Multiple orders together
- Pick same SKU once for all orders
- Higher efficiency
- Groups of orders by criteria
- Time-based waves
- Carrier-based waves
- Pickers assigned to zones
- Orders pass through zones
- High volume operations
Creating Pick Tasks
Automatic:- Order reaches "Ready to Pick" status
- System creates pick task
- Task appears in queue
- Go to Outbound → Picking
- Click + New Pick
- Select orders
- Create tasks
Executing Picks
Using desktop:
- Go to Outbound → Picking
- Open pick task
- For each line:
Using mobile:
- Open Pick module
- Select task
- Scan location barcode
- Scan item barcode
- Enter/confirm quantity
- Move to next item
- Complete task
Pick Path Optimization
SmartWMS optimizes pick routes:
- Orders locations by aisle/bin sequence
- Minimizes travel distance
- Groups nearby picks together
- Considers picker's current location
Handling Exceptions
Short Pick (not enough stock):- Pick available quantity
- Mark remaining as short
- System alerts for backorder/reallocation
- Scan correct item only
- System prevents wrong picks
- Report location discrepancy
- Skip damaged unit
- Pick from alternate location
- Report damage for adjustment
Pick Confirmation
Levels of confirmation:
| Level | Verification |
|---|
| Basic | Confirm quantity only |
|---|---|
| Location | Scan location barcode |
| Item | Scan item barcode |
| Full | Both location + item scan |
Performance Tracking
Monitor picker productivity:
| Metric | Description |
|---|
| Picks/hour | Lines picked |
|---|---|
| Units/hour | Total units |
| Accuracy | % correct picks |
| Travel time | Time between picks |